Step-by-Step Process of Pressure Sensitive Labels

 

We have one of the fastest turn-around times of pressure sensitive labels in the industry, but we are still asked why printing takes so long. Here is a step-by-step list of all that is required to print just one label.

• The customer orders a label to be printed.
• Digital files are created by or sent to our art department. (Film is also accepted. We also offer design, see Design Services.)
• The art department prepares the files for printing.
• A PDF label proof is sent to the customer for approval or changes.
• If there are changes, the changes are made and a new proof is sent to the client for approval or more changes.
• If it is a new wine label, proofs are made for TTB approval. This can add a few weeks to a month to the production process.
• Once approval is given by both the customer and TTB, the files are prepared for production.
• Any required cutting, foil, emboss or combo dies are created.

Digital Printing

• The digital files are sent directly to the digital press.
• A color proof is created for final color approval from the customer of any new labels.
• Any requested changes are made and a new color proof is sent.
• Once final approval is made, the labels are printed, foil stamped, embossed and die cut.

UV Waterless Offset

• Film is created from the digital files.
• If the files are process color or especially complex a color proof is created for customer approval.
• If there are any requested changes on the label proof, new film is made and a new proof is sent.
• Once final approval is given, the film is prepared or “stripped.”
• The stripped film is burned onto printing plates.
• The plates are sent to the press and the labels are printed, foil stamped, embossed and die cut.
• All labels are then varnished for protection from scuffing.
• The label rolls are prepared to specific customer requirements to aid in applying the new labels to their product.
• Quality assurance is maintained throughout the production process
  and makes one final check on the finished labels.
• The printed labels are packaged and shipped to the customer.